packtailor - PackTailor

By packtailor

Packaging Coffee and Protein. Lessons from Our Customers

In PackTailor we work with customers from many different industries. Over time two sectors have stood out clearly. Coffee and sports supplements. Both launch products frequently and both rely heavily on custom pouches.

Because we work with these two categories side by side every day we would be happy to share what we have learned about those supplements and coffee industry packaging over the years.

At first glance recyclable coffee pouches and protein powder pouches look almost identical. In reality they solve different technical problems. If we would treat the same it would lead to freshness issues usability problems or unnecessary cost.

Same recyclable materials. Different needs.

Both coffee and protein packaging typically use mono material PE or PP pouches. This allows the packaging to stay recyclable within existing EU recycling systems. The key difference is what the product inside needs protection from.

Coffee is sensitive to oxygen and aroma loss.

Protein powder is sensitive to moisture and frequent opening.That one difference drives most packaging decisions.

Degassing valves. Required for coffee. Not needed for protein.

Freshly roasted coffee releases gas after packing. Without a one way degassing valve the pouch can inflate lose seal integrity or go stale faster. For coffee a valve is not optional. It is a functional requirement. Protein powders do not release gas. Adding a valve brings no benefit and only increases cost. The rule is simple.
Coffee needs a valve. Protein does not.

Shelf life tolerance

Coffee quality drops fast if packaging performance is poor. Oxygen exposure affects taste and aroma very quickly. Protein powder is more stable. As long as moisture is controlled and the zipper performs well shelf life is predictable. This is why coffee packaging leaves less room for error.

EU labeling and compliance

Coffee bags are relatively straightforward. Product name, net weight, origin and best before date. Protein and supplements packaging is more complex. Ingredient lists nutrition tables allergen statements and careful wording are required.This affects pouch size layout and print setup. Not recyclability itself but execution risk.

Format preferences

Coffee brands often choose flat bottom pouches, doypacks with valves or side gusset formats.Protein brands usually prefer larger doypacks, wide openings for scoops and strong zippers for daily use.The materials may be the same but user behaviour is different.

Recyclable vs compostable. What works in practice.

Compostable packaging sounds attractive. In practice recyclable mono material pouches perform better in real EU waste systems and protect product quality more reliably.For both coffee and protein reducing product waste matters more than material claims.

In conclusion

Coffee and protein pouches may look similar but they should not be treated the same.The right recyclable solution depends on gas release moisture sensitivity shelf life expectations and regulatory exposure.Brands that understand these differences avoid quality issues stay compliant and meet sustainability goals without compromising performance.

2 months ago

By packtailor

How Recyclable Pouches Fit EU Regulations

At PackTailor we offer mono-material plastic packaging. Most often PP and PE. These materials are widely used in Europe and are easier to recycle compared to mixed plastic laminates.

Many traditional flexible pouches combine different materials like PET, aluminum and PE. They offer strong barriers but are very hard to recycle. Mono-material PP or PE bags use one plastic family which makes sorting and recycling much more realistic in practice.

In the EU the direction is clear. New packaging rules focus on recyclability and waste reduction. The Packaging and Packaging Waste Regulation pushes companies to use packaging that is designed for recycling not only labeled as sustainable. Mono-material packaging fits much better into this solution.

Of course not every product can use mono-materials. Barrier and shelf life still matter. For dry products like coffee, tea, snacks or supplements, recyclable PP or PE pouches often work very well.

Our approach is practical. If a recyclable solution works for your product, we recommend it. If it does not, we say it directly. A pouch that fails is never sustainable.

With low MOQ and digital printing you can also test recyclable materials without large risk.

Small steps still matter and they help brands stay aligned with EU regulations over time.

6 months ago6 months ago

By packtailor

Common Materials Used in Coffee and Food Supplements Pouches

The pouch you pick does more than just hold your product. For coffee roasters and supplement companies the material decides how fresh it stays, how long it lasts on the shelf and how your brand looks in the customers hand.

Main Materials

PET (Polyethylene Terephthalate) – Sturdy and nice for printing. Usually used as the outside layer because it looks premium and gives some barrier against oxygen and moisture.
PE (Polyethylene) – Flexible and food-safe. It seals well, which is why it is the standard inner layer in many pouches. Usually works together with PET or metallized PET.
Metallized PET (Aluminum Foil) – Still the best barrier against oxygen, light and aroma loss. That’s why most coffee pouches have it when long shelf life is needed.
Kraft Paper – Natural look that health and organic brands like. By itself it doesn’t block much oxygen, so usually laminated with plastic or foil.
BOPP (Biaxially Oriented Polypropylene) – A clear and printable film with good moisture resistance. Often part of multilayer pouches.
Monomaterials (PE or PP) – Made for recycling. Barrier levels are getting better fast so more companies are switching when they want to highlight sustainability.

Special Feature for Coffee: Valves

Freshly roasted coffee keeps releasing gasses for days after roasting. Without a degassing valve pressure builds up and can burst the pouch. A one-way valve solves this by letting gas out while keeping oxygen out. For serious coffee brands its not optional but it’s the difference between beans that stay fresh or go stale.

Which material works best?

Coffee ? PET/foil laminates + degassing valve. Best barrier and freshness.
Food Supplements ? PET or PE laminates, sometimes kraft outside for a more natural look. Moisture control is key.
Eco-focused brands ? Recyclable mono materials work well, especially for short or medium shelf life.

Why it matters?

Shelf life depends on barrier level
Customers care about look and usability
Sustainability is now part of buying decisions

PackTailor helps small and medium companies get the same packaging quality that big companies use without very big order volumes. Our order quantities start from 500 pc-s, with custom printing and choice of materials from classic to recyclable options. Let’s discuss your needs and see what size, quantity, type and materials would work best for you. Feel free to request a quote and samples to see if it will make sense for you.

7 months ago7 months ago

By packtailor

How Good Packaging Sells Your Coffee and Tea

First impression

When a customer walks past a shelf or looks through an online store then first thing they notice isn’t the aroma of your coffee or the taste of your tea. It’s your packaging.

Good packaging does two things: it catches the eye and it builds trust.

A clean, well-designed pouch tells your customer that you care about quality of the full experience. It’s not only about the taste and the smell.

It’s a silent promise that your coffee or tea is worth their attention.

For specialty coffee and premium tea sellers this matters even more. Customers are often willing to pay more for products that look premium because it shows that they’re getting something special.

Strong branding, vivid colors and a quality pouch don’t just protect freshness but they help your product stand out in a crowded market.

We in PackTailor have experience with coffee and tea brands.

PackTailor helps small and medium brands create packaging that not only keeps products fresh but also gets them noticed. Whether it’s coffee or tea we make sure your pouch speaks for your brand before the customer even gets to to taste it.

Our customers from food and beverage sector have been very satisfied with our customer focused approach where we provide good prices for low MOQ and fast production for custom-made pouches with good quality.

It’s a great way to test the market and see if the design you choose for your package works well before making the decision to produce it in bigger quantities.

For example recently a nordic coffee brand ordered a bigger batch form us and was very happy with the looks and quality of end product and the service we ere able to provide.

We would be happy to send you our samples so you can first hand see if the quality will match your standards.

11 months ago7 months ago

By packtailor

Smart and Green Refill Pouches

What Are Refill Pouches?

Refill pouches aka spout pouches are flexible plastic packages designed to hold liquids or powders. They can be used to refill smaller, reusable containers and are available for a wider range of products such as cleaning supplies, personal care items, and snacks, offering a more sustainable alternative to traditional packaging. For example I have at home hand soup which I fill through refill pouch.

1. Eco-Friendly

Spout pouches h reduce plastic waste by reuse of containers, cutting down on the need for single-use packaging. The ones we produce are also recyclable making them a greener choice.

2. Cost-Effective

While refill pouches may have higher initial cost, they are cheaper per unit over time. By buying in bulk and reusing your containers, you save money compared to constantly purchasing new bottles or packages.

3. Convenient and Space-Saving

Refill pouches, including spout pouches, are compact, lightweight, and easy to store. They take up less space than traditional bottles and are designed for mess-free, easy refilling.

A Smarter, Greener Choice

Refill pouches offer a convenient, eco-friendly, and cost-effective solution for reducing waste and saving money.

When making the switch, you’re providing great value for your customers and sending a message that I think will ith your branding too.

If what I said above clicked with you then choosing PackTailor for your refill pouches might be a good idea.

In PackTailor we provide eco-friendly, cost-effective spout pouches that help you reduce waste, save money, and simplify your customers life. With custom options and a commitment to sustainability and creating better value for our partners and customers PackTailor is a smarter and greener choice for packaging.

1 year ago7 months ago

By packtailor

Digital Printing is Great for Custom Packaging

If you’re in the food or beverage industry, you would know how important is packaging—it’s your first chance to make an impression.

At the same time finding packaging that’s high-quality, flexible, and affordable can be tough, especially if you’re a small or medium-sized business. That’s where digital printing will work well.

At PackTailor, we’ve seen firsthand how digital printing can completely transform packaging. Here’s why it’s a smart choice for businesses like yours.

The Benefits of Digital Printing for Packaging

Small Orders, Big PossibilitiesOne of the biggest perks of digital printing is that it allows for low minimum order quantities (MOQs). At PackTailor, we can produce as few as 500 units of custom-made plastic pouches. That’s a big deal if you’re a smaller business or testing out new products.

Fast Turnaround Times
Need fast packaging? Digital printing skips the long setup times of traditional printing, so you can get your Doypack, flat bottom, or spout pouches faster. This is perfect for product launches, seasonal specials or testing a new product market fit.

Affordable for Small numbers
Traditional printing often comes with hefty setup fees, which makes small batches expensive. Digital printing eliminates those costs, making it an affordable option for smaller runs of custom plastic pouches.

Let’s be real—your packaging needs to look amazing. Digital printing delivers sharp, eye-catching designs that help your product stand out. Whether you’re a coffee brand or a food supplement company, you’ll get packaging that does justice to your brand.

Less Waste, More Sustainability
Digital printing generates less waste compared to traditional methods. If sustainability matters to you and your customers then this is a big win.

Why PackTailor?
In PackTailor we are all about helping businesses like yours get the custom packaging they need without the high MOQs and costs. Whether it’s stand-up pouch, side gusset bags or 3-side seal pouches, we offer tailored solutions at competitive prices. Plus, with digital printing, you get all the benefits of flexibility and quality.
Let’s work together to create packages that would be as good as your products.

Lets get in touch and see how we can help.

1 year ago7 months ago

By packtailor

Which Products Benefit Using Doypack?

WHY CHOOSE A DOYPACK FOR YOUR PRODUCT? In today’s world, packaging plays a key role in preserving products and attracting consumers. Probably one of the most optimal solutions for making your product visible on the shelf is a doypack. WHAT IS A DOYPACK? A doypack pouch is simply put a bag that is able to stand up on its own. That's why it's also called stand-up pouch. Different materials can be used: kraft paper, polypropylene and polyethylene plastics and also aluminium foil for great barrier capabilities. Usually, they are laminated with three layers. The outer layer protects against external factors......